Written on April 24, 2010 at 9:10 pm by Power Tool Team

Speed Electric Heat

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Speed Electric Heat
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Electric Crane - Regenerative Braking?

An electric crane runs on rails stopping and starting frequently as it picks and drops off items during the day.

In order to stop - the crane dumps its motor connects to 3 massive resistors. The resitance reduces the speed converting the generated electricity to heat.

Can these resistors be replaced with a device that can return energy to the factory supply?

Whats it called?

Where can I buy one?

Sorry about the 3 questions, 10 points for a feasable answer
...erm....Ive got 10 cranes all identical and all running of mains power!

Surely there is a syncronisation device I can get that can match the generated power to the grid.

I am well aware that it would only work under braking...but....as one crane stops 1 crane can be started!

The drive is the electronic box that controls modern motors. Your cranes may or may not have them.

If you have drives, you likely cannot upgrade your drives to regenerative braking, however, you can replace them with pricey intelligent drives that have regenerative braking built in.

You need a controls engineer to track down the correct specs, a source, and pricing for the drive for you. If your crane is fairly stupid, better controls might save you time and money anyway. I looked at regenerative braking many years ago; back then it was cost prohibitive. However, as electronics gets cheaper and electricity more expensive, regen gets more and more economical. At the same time, consider replacing the motors with hi-efficiency units.

For an example, sneak a peak at the link, towards the center to bottom.

Also might consider calling your crane supplier or manufacturer; many do a booming business in upgrading the controls. Might be cheaper than doing it yourself, especially if the machines need a rebuild anyway.

Final decision of course, is cost vs. savings. Need quote and estimated savings to compare.

Good luck.

Wump ::((197bpm SPEED DUBSTEP)):: M.Sayyid's ELECTRIC ARMS :: (MPC Instrumentals)